Water-Cooled Panel Core Stacking Error Prevention with SinceVision 3D Laser Profiler
Industry pain points and demands
In the production of automotive water-cooled panels, stacking errors in the core components can lead to inefficiencies and reduced cooling performance. Ensuring precise height detection is critical to maintaining uniformity and preventing assembly errors.
Physical Picture or Imaging Effect Picture
Imaging effect picture
Imaging effect picture
SinceVision Solution: SR7080 3D Laser Profiler
01Exceptional Accuracy: Provides 0.02MM height detection for precise stacking control.
02Advanced 3D Profiling: Detects minute errors to enhance production quality.
03Optimized Production: Reduces defects and improves assembly efficiency.
Camera Selection
| Model number | SR7080 | |||
| Reference distance (CD) | 80mm | |||
| Measuring range | Z-axis height (FS) | 12mm | ||
| X-axis width | Near side | 57.5mm | ||
| Reference distance | 60mm | |||
| Remote side | 62.8mm | |||
| Light source | Light source wavelength | 405nm blue light | ||
| Laser class | 2M | |||
| Laser output power | 10mW | |||
| Repetition accuracy | Z-axis (height) | 0.4μm | ||
| X-axis (width) | 5μm | |||
| linearity | Z-axis (height) | ±0.05% F.S. | ||
| Contour data interval | X-axis (width) | 20μm | ||
| X-axis contour points | 3200 | |||
| Reflection Angle (°) | 37 | |||
| Scanning speed (Hz) | 2500 ~ 10000 | |||
| Dimension (mm) | 143.5×93×48 | |||
| Weight (g) | 730 | |||
| Temperature characteristic | 0.02% F.S./℃ | |||
| Encoder input | Single-ended, differential coders are supported | |||
| Input/output | 1 RS232 interface, 1 100Base-TX/1000Base-T Ethernet interface | |||
| Operation Temperature | 0～40℃ | |||
| Storage Temperature | -20～70℃ | |||
| Working Humidity | 35% to 85% without condensation | |||
| ESD Protection | Contact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards | |||
| EFT protection | Power port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards | |||
| Impact | 50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard | |||
| Vibration | 10Gs（10-500Hz）符合 IEC 68-2-6 Fc标准标准 | |||
| degrees of protection provided by enclosure | IP67, in accordance with IEC 60529 standard | |||