Stator Frame Fracture Detection with SinceVision 3D Laser Profiler
Industry pain points and demands
Detecting fractures in stator frames is crucial to ensuring the safety and performance of automotive systems. Undetected fractures can lead to operational failures, reduced efficiency, and costly repairs in the long run.
SinceVision Solution: SR7140 3D Laser Profiler
01Exceptional Accuracy: 0.03MM repeatability ensures precise fracture detection for stator frames.
02Advanced Detection: Capable of identifying micro-fractures and structural weaknesses.
03Efficient Operations: Optimized for large-scale automotive production environments.
Camera Selection
| Model number | SR7140 | |||
| Reference distance (CD) | 140mm | |||
| Measuring range | Z-axis height (FS) | 24mm | ||
| X-axis width | Near side | 89mm | ||
| Reference distance | 95mm | |||
| Remote side | 96mm | |||
| Light source | Light source wavelength | 405nm blue light | ||
| Laser class | 2M | |||
| Laser output power | 10mW | |||
| Repetition accuracy | Z-axis (height) | 0.5μm | ||
| X-axis (width) | 8μm | |||
| linearity | Z-axis (height) | ±0.05% F.S. | ||
| Contour data interval | X-axis (width) | 30μm | ||
| X-axis contour points | 3200 | |||
| Reflection Angle (°) | 28 | |||
| Scanning speed (Hz) | 2500 ~ 10000 | |||
| Dimension (mm) | 143×93.2×48.3 | |||
| Weight (g) | 730 | |||
| Temperature characteristic | 0.02% F.S./℃ | |||
| Encoder input | Single-ended, differential coders are supported | |||
| Input/output | 1 RS232 interface, 1 100Base-TX/1000Base-T Ethernet interface | |||
| Operation Temperature | 0～50℃ | |||
| Storage Temperature | -20～70℃ | |||
| Working Humidity | 35% to 85% without condensation | |||
| ESD Protection | Contact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards | |||
| EFT protection | Power port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards | |||
| Impact | 50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard | |||
| Vibration | 10Gs（10-500Hz）符合 IEC 68-2-6 Fc标准标准 | |||
| degrees of protection provided by enclosure | IP67, in accordance with IEC 60529 standard | |||