Measurement of Copper Wire Diameter with SE1 Series Through-Beam Edge Sensor
Industry pain points and demands
In copper wire manufacturing, maintaining precise diameter control is essential for ensuring product quality. A key challenge is the need for continuous, high-precision measurement of the copper wire diameter during production. This is necessary to enable timely adjustments to the wire drawing machine parameters and meet the required diameter specifications.
SinceVision Solutions: SE1 Series Through-Beam Edge Measurement Sensor
01High-Speed Measurement: The sensor's high sampling frequency (up to 4kHz) quickly captures even small variations in copper wire diameter, providing rapid feedback for precise parameter adjustments.
02High Accuracy and Stability: The SE1 series offers a repeat accuracy of up to 5μm, ensuring the stability of the production process and consistent product quality.
03Easy Integration: The sensor provides a variety of communication methods, including RS485, analog current, and EtherCAT, allowing for easy integration into diverse industrial automation systems.
Camera Selection
| Technical specifications of SinceVision sensors | |
| Measuring range | Edge: ±5mm |
| Transmitter-receiver distance | Max. 300mm |
| Light source | Semiconductor red laser |
| linearity | When the distance between transceiver and receiver is 100mm: ±0.4%F.S. (±40μm) |
| Repetition accuracy | 2μm |
| Response time | 250μs |
| interface | RS485 |
| Ambient temperature/humidity | -20℃ ~ +50℃/35 ~ 85%RH (no condensation freezing) |
| Store temperature/humidity | -40℃ ~ +70℃/35 ~ 85%RH (no condensation freezing) |
| Protection class | IP67 |
| Shell material | Aluminium alloy |
| dimension | 21 mm x 61 mm x 10.6 mm |
| Controller main index | ||
| Model number | SEA-DM2-A/V | SEA-DM2 |
| Number of sensor head connections | Max. 2 pairs of sensor heads | Max. 2 pairs of sensor heads |
| Sensor head connection mode | M8 6-pin connector | M8 6-pin connector |
| Sensor head communication mode | RS-485 (maximum 20m cable) | RS-485 (maximum 20m cable) |
| Display measurement | TFT screen | TFT screen |
| Display light | Power indicator: Green; Output indicator: Red | Power indicator: Green; Output indicator: Red |
| I/O external input | 1 way (also valid for sensor head channel 1/ Channel 2) | |
| I/O switching output | 2 output PNP/NPN Optional open collector Max. 100mA/DC 24V Residual voltage less than 1.8V | |
| I/O analog output | 2 output analog current/voltage Optional, current: 4 ~ 20mA (maximum load 300Ω) or voltage: 0 ~ 10V (output resistance 100Ω) | |
| Protection Level | IP50 | IP50 |
| Operating environment Temperature/Humidity | -20 ° C to +50 ° C /35 to 85%RH (without condensation freezing) | -20 ° C to +50 ° C /35 to 85%RH (without condensation freezing) |
| Storage environment temperature/humidity | -20 ℃~+70 ℃/35~85% RH (without condensation or freezing) | -20 ℃~+70 ℃/35~85% RH (without condensation or freezing) |
| Installation | DIN rail installation setting | DIN rail installation setting |
| shell material | PC+ glass fiber | PC+ glass fiber |
| EtherCAT communication unit technical specifications | |
| EtherCAT distance between nodes | Max. 100m |
| EtherCAT Transfer speed | 100Mbps |
| EtherCAT mapping function | Process data communication, mailbox communication |
| Connect sensor connected models | Controller SEA-DM2 |
| Connection Number of connections that can be made to sensors | Maximum 8 controllers (16 pairs of sensing heads) |
| Connection sensor connectable form | 10-pin connector |
| PDO communication data transmission | support |
| SDO communication data transfer | support |
| Use ambient temperature/humidity | -20℃ ~ +50℃/35 ~ 85%RH (no condensation freezing) |
| Storage environment temperature/humidity | -40℃ ~ +70℃/35 ~ 85%RH (no condensation freezing) |
| Protection class | IP50 |
| install | 35mm DIN Rail (conductive) |
| Shell material | PC+ Glass fiber |
| Model description of the deviation correcting sensor | |
| Transmitting sensing head | SE1-010K4-T |
| Receiving sensor head | SE1-010K4-R |
| controller | SEA-DM2-A/V; SEA-DM2 |
| EtherCAT Universal Communication module | SU1-EC |
| 2m long Y-shaped cable | SCB-EY-HA3-2m |
| 5m long Y-shaped cable | SCB-EY-HA3-5m |
| 5m long extension cable | SCB-EF-HA3-5m |