Detailed Analysis of SRI Series 3D Camera Measurement for Steering Wheel Housing Gaps
Measuring gaps between steering wheel housings using SRI series 3D cameras is essential for ensuring assembly quality in the automotive industry, but significant challenges persist. These include:
Steering wheel assembly quality relies on accurately measuring gaps between housings, a critical step for ensuring functionality and safety. However, modern steering wheel designs feature ergonomic, irregularly shaped curved surfaces with multidimensional spatial curve characteristics at the seams, making precise gap measurement difficult.
Traditional measurement tools, such as calipers or contact-based gauges, struggle to handle these complex shapes, often leading to inaccurate measurements, potential assembly defects, and quality issues that compromise vehicle safety and customer satisfaction.
The need for non-contact, high-speed, and high-resolution measurement solutions is growing to keep pace with advanced manufacturing demands, but many existing tools lack the capability to adapt to varying curvatures and generate reliable 3D data for process optimization.
SinceVision Solutions: SRI8020 Integrated 3D Laser Profiler
Camera Selection
Model number | SRI8020 | |||
Reference distance (CD) | 23mm | |||
Measuring range | Z-axis height (FS) | +2.3mm, -2.9mm (FS=5.2mm) | ||
X-axis width | Near side | 13mm | ||
Reference distance | 14.5mm | |||
Remote side | 16mm | |||
Light source | Light source wavelength | 405nm | ||
Laser class | 2M | |||
Laser output power | 10mW | |||
Repetition accuracy | Z-axis (height) | 0.1μm | ||
X-axis (width) | 1.5μm | |||
linearity | Z-axis (height) | ±0.02% of F.S. | ||
Contour data interval | X-axis (width) | 5μm | ||
X-axis contour points | 3200 | |||
Scanning speed (Hz) | 3200-67000Hz | |||
Dimension (mm) | 135.5 x 58 x 98mm | |||
Weight (g) | 970 | |||
Temperature characteristic | 0.01% F.S./℃ | |||
Encoder input | Differential encoder (trigger)④, start signal⑤ | |||
Input/output | One 100Base-TX/1000Base-T Ethernet interface | |||
Input voltage | DC 24V(36W) | |||
Operation Temperature | 0~50℃ | |||
Storage Temperature | -20~70℃ | |||
Working Humidity | 35% to 85% without condensation | |||
ESD Protection | Contact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards | |||
EFT protection | Power port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards | |||
Impact | 50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard | |||
Vibration | 10Gs (10-500Hz), compliant with IEC 68-2-6 Fc standard | |||
degrees of protection provided by enclosure | IP67, in accordance with IEC 60529 standard | |||
Data cable (network cable) model | Type L: SCB-HNET-HR2Z-3m/6m/10m Type I: SCB-HNET-HB2Z-3m/6m/10m | |||
Data cable (IO cable) model | Type L: SCB-HIO-HR2Z-3m/6m/10m Type I: SCB-HIO-HB2Z-3m/6m/10m |