Observing Argon Arc Welding Pool with High-Speed Camera
Industry pain points and demands
Argon arc welding is pivotal in mechanical manufacturing, with the welding pool's stability directly influencing product quality. Fluctuations in the weld pool's size or shape can indicate improper welding parameters or surface impurities, impacting the final outcome.
High-speed camera technology, such as SinceVision's Ultra-High-Speed Cameras, enables real-time observation and analysis of the welding pool state. These cameras capture dynamic details like shape, liquid flow, and speed at exceptional frame rates. This allows manufacturers to visualize and optimize parameters such as current, voltage, and speed to improve accuracy and reduce welding defects.
SinceVision Solution: SH6-116 High-Speed Camera
01Unmatched Data Bandwidth: Features an impressive 180Gbps data bandwidth and supports up to 20TB memory, enabling long-duration, high-quality recording for scientific and industrial applications.
02Comprehensive Versatility: Designed for demanding fields such as aerospace, national defense, and scientific research, alongside its adaptability for welding analysis in mechanical manufacturing.
03Precision and Stability: Delivers visual precision required for optimizing argon arc welding processes, contributing to quality enhancement and efficiency in mechanical manufacturing.
Camera Selection
| performance | |||||||
| resolution | Frame rate | Record time (memory) | Record time (hard disk) | ||||
| 40GB | 80GB | 160GB | 4TB | 12TB | 24TB | ||
| 1280 x 1024 | 15800FPS | 2 (s) | 4.1 (s) | 8.3 (s) | 3.4 (min) | 10.3 (min) | 20.7 (min) |
| 1280 x 808 | 20000FPS | 2 (s) | 4.1 (s) | 8.3 (s) | 3.4 (min) | 10.3 (min) | 20.7 (min) |
| 1280 x 512 | 31500FPS | 2 (s) | 4.1 (s) | 8.3 (s) | 3.4 (min) | 10.4 (min) | 20.8 (min) |
| 1280 x 256 | 62500FPS | 2.1 (s) | 4.1 (s) | 8.3 (s) | 3.5 (min) | 10.4 (min) | 20.9 (min) |
| 1280 x 128 | 121000FPS | 2.1 (s) | 4.3 (s) | 8.6 (s) | 3.6 (min) | 10.8 (min) | 21.6 (min) |
| 1280×64 | 221000FPS | 2.3 (s) | 4.7 (s) | 9.4 (s) | 3.9 (min) | 11.8 (min) | 23.7 (min) |
| 1280×32 | 410000FPS | 2.5 (s) | 5.1 (s) | 10.2 (s) | 4.2 (min) | 12.7 (min) | 25.5 (min) |
| 1280×8 | 1150000FPS | 3.6 (s) | 7.2 (s) | 14.5 (s) | 6 (min) | 18.2 (min) | 36.4 (min) |
| specification | |||
| Model number | TYPE | SH6-116 | |
| Maximum resolution | Full Resolution | 1280 x 1024 | |
| Full shot speed | Full Frame Rate | 15800fps | |
| Maximum shooting speed | Maximum Frame Rate | 1150000fp | |
| Minimum exposure time | Minimum Exposure Time | 100 NS | |
| Pixel size | Pixel Size | 14.6 μm | |
| Standard memory | Standard RAM | 40GB/80GB/160GB/320GB | |
| Extended memory | Extended Memor | 4T, 12T, and 24T are optional | |
| Dynamic Range | Dynamic Range | 60dB | |
| Analog Gain | Analog Gain | ×2、×4、×8 | |
| Bit Resolution | Bit Resolution | 8bit/10bit/12bit | |
| Shutte Mode | Shutte Mode | Global shutter | |
| Color | Color | Monochrome (M)/Colorful (C) | |
| ROI | ROI | Support | |
| Lens Mount | Lens Mount | E interface, can be connected to F interface, C interface, EF interface | |
| Data Interface | Data Interface | 10 Gigabit Ethernet, Adaptive Gigabit Ethernet | |
| Sensitivity | Sensitivity | ISO67000(M)；ISO23000(C) | |
| Fan Control | Fan Control | Supports on/off, adaptive speed based on temperature, and manual 5-speed adjustment | |
| Operating Temperature/Humidity | Operating Temperature/Humidity | Standard -10~50 ℃, below 95% (without condensation), customizable -40~65 ℃ wide temperature version | |
| Video Signal Output | Video Signal Output | SDI, Ethernet | |
| Recording Mode | Recording Mode | Start, End, Center, Random, Manual | |
| Trigger Mode | Trigger Mode | Manual, IO, Image | |
| External Signal | External Signal | Input: trigger (TTL/switch) signal, synchronization signal, ready signal, event signal, IRIGB code signal Output: trigger (TTL/switch) signal, synchronization signal, ready signal, exposure signal, recording signal | |
| Power Supply | Power Supply | Dual power supply, DC24V | |
| Dimensions (excluding lens) | Dimensions (excluding lens) | 217D × 110W × 110H, excluding raised parts | |
| Weight | Weight | 3.8kg | |
| Power Consumption | Power Consumption | 55W | |
| Standard Accessories | Standard Accessories | Power cord × 1. AC adapter × 1. Network cable × 1. Camera control software × 1. User manual × 1. Factory certificate of conformity × one | |