Ball Grid Array (BGA) Chip Inspection with SinceVision 3D Laser Profiler

Ball Grid Array (BGA) Chip Inspection with SinceVision 3D Laser Profiler
Ball Grid Array (BGA) Chip Inspection with SinceVision 3D Laser Profiler

Ball Grid Array (BGA) Chip Inspection with SinceVision 3D Laser Profiler

Industry pain points and demands

Ball Grid Array (BGA) is one of the most common packaging methods for chips. The solder balls in BGA packages act as connection points between chips and circuit boards, directly impacting the contact quality between terminals and PCB lines, and thus influencing the overall quality of BGA chips. With the miniaturization of products and the increase in functionality, requirements for solder ball parameters like height and flatness have become increasingly stringent. To address potential defects caused by inconsistencies in solder ball height resulting from production errors, SinceVision leverages high-precision line laser products to conduct yield analysis and inspection of chip solder balls, ensuring superior product quality.

 

BGA chip packaging relies on solder balls to connect chips and circuit boards. However, as miniaturization and functional integration advance, challenges arise:

 Solder Ball Height & Flatness: Variations in height and uneven surfaces can lead to poor electrical connections and compromised chip reliability.

 Defect Detection: Identifying defects like missing, deformed, or misaligned solder balls is critical for ensuring high manufacturing standards.

 Increased Precision Demands: Rising functional complexity of chips necessitates advanced inspection tools to meet stringent production tolerances.

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Imaging Effect Picture

Inspection Parameters

Substrate flatness
Solder ball top flatness
Height differences between solder ball tops and the substrate

SinceVision Solution: SR8060 3D Laser Profiler

01Single-Scan Accuracy: Quickly and accurately measures solder ball height, flatness, and uniformity for reliable quality control.
02High-Speed Processing: Capable of handling high-throughput production environments with unmatched efficiency.
03Cost-Effective Design: Combines superior performance with affordability, suitable for a wide range of industrial semiconductor applications.

Camera Selection

Model number
SR8060
Reference distance (CD)60mm
Measuring rangeZ-axis height (FS)18mm
X-axis widthNear side26mm
Reference distance31mm
Remote side36mm
Light sourceLight source wavelength405nm blue light
Laser class2M
Laser output power10mW
Repetition accuracyZ-axis (height)0.2μm
X-axis (width)5μm
linearityZ-axis (height)±0.02% of F.S.
Contour data intervalX-axis (width)12μm
X-axis contour points3200
Reflection Angle (°)33
Scanning speed (Hz)3200 ~ 67000
Dimension (mm)124.5×84×55. 2
Weight (g)630
Temperature characteristic0.02% F.S./℃
Encoder inputSingle-ended, differential encoder is supported
Input/outputOne 100Base-TX/1000Base-T Ethernet interface
Operation Temperature0~50℃
Storage Temperature

-20~70℃

Working humidity35% to 85% without condensation
ESD ProtectionContact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards
EFT protectionPower port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards
Impact50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard
Vibration10Gs (10-500Hz), compliant with IEC 68-2-6 Fc standard
degrees of protection provided by enclosureIP67, in accordance with IEC 60529 standard