Wheel Set Detection of Trains with SinceVision 3D Laser Profiler

Wheel Set Detection of Trains with SinceVision 3D Laser Profiler
Wheel Set Detection of Trains with SinceVision 3D Laser Profiler

Wheel Set Detection of Trains with SinceVision 3D Laser Profiler

Industry pain points and demands

    Wheel sets are critical components in train safety and performance. Even minor defects in wheel geometry, such as flat spots, ovalization, or wear, can lead to operational instability, noise, and accelerated rail degradation. Detecting these issues during inspections requires highly precise and reliable equipment to ensure the safety and longevity of both the wheel sets and the railway infrastructure. Traditional inspection methods often lack the precision and speed necessary for modern railway maintenance needs, making advanced technology a necessity.

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Physical Picture or Imaging Effect Picture

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焊接3D效果图
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焊接3D效果图
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焊接3D效果图

SinceVision Solution: SR5320 3D Laser Profiler

01Real-Time Analysis: Delivers instant data to detect issues like flat spots or uneven wear, ensuring timely maintenance decisions.
02Robust Design: Engineered for challenging railway environments, withstanding vibrations, dust, and temperature variations.
03Ultra-Fast Scanning: Captures detailed 3D profiles at speeds of up to 67K/s, enabling efficient inspection of moving trains or large volumes of wheel sets.

Camera Selection

Model number
SR5320
Reference distance (CD)500mm
Measuring rangeZ-axis height (FS)510mm
X-axis widthNear side360mm
Reference distance470mm
Remote side640mm
Light sourceLight source wavelength450nm blue light
Laser class3R
Laser output power50mW
Repetition accuracyZ-axis (height)7.5μm
X-axis (width)50μm
linearityZ-axis (height)±0.02% of F.S.
Contour data intervalX-axis (width)200μm
X-axis contour points3200
Reflection Angle (°)35
Scanning speed (Hz)2500 ~ 67000
Dimension (mm)460×92.5×62
Weight (g)1900
Temperature characteristic0.02% F.S./℃
Encoder inputSingle-ended, differential encoder is supported
Input/outputOne 100Base-TX/1000Base-T Ethernet interface
Operation Temperature0~50℃
Storage Temperature

-20~70℃

Working Humidity35% to 85% without condensation
ESD ProtectionContact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards
EFT protectionPower port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards
Impact50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard
Vibration10Gs (10-500Hz), compliant with IEC 68-2-6 Fc standard
degrees of protection provided by enclosureIP67, in accordance with IEC 60529 standard