Flatness Detection with SinceVision Laser Displacement Sensors

Flatness Detection with SinceVision Laser Displacement Sensors
Flatness Detection with SinceVision Laser Displacement Sensors

Flatness Detection with SinceVision Laser Displacement Sensors

Industry pain points and demands

   In lithium battery production, maintaining strict dimensional accuracy of the external top cover and aluminum shell is essential. Any deviation in the flatness of the top cover can disrupt the subsequent welding and liquid injection processes. SinceVision's SD33-85 Laser Displacement Sensors can be strategically placed to measure the top cover's points, accurately determining flatness by analyzing the ranging values from each sensor. This ensures optimal precision in the production process, crucial for maintaining high-quality standards in the lithium industry.


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SinceVision Solution: SD33-85 Laser Displacement Sensors

01The SinceVision SD33-85 Laser Displacement Sensors offer exceptional precision in flatness detection for lithium battery top covers, ensuring high dimensional accuracy during production.
02These sensors feature a four-channel EtherCAT communication module, allowing for flexible installation topologies and seamless integration with existing systems in the lithium industry.
03With integrated small bodies and multiple communication methods, the SD33-85 sensors deliver high performance and automatic brightness adjustment, making them ideal for various detection environments in the lithium battery manufacturing process.

Camera Selection

Model number
SD33-85-485-VA
Reference distance (CD)85mm
Measuring range±15mm
Light sourceLight source wavelength655nm
Laser classClass 2
Laser output power1mW
Spot diameter (spot size)Proximal end150 * 600 microns
Reference distance140 * 990 microns
Distal end190 * 1200 microns

Repetition accuracy

10 microns
linearity±0.1% F.S.
Temperature characteristic0.05% F.S./℃
Sampling frequency (Hz)500/1000/2000/3000Hz(4 levels optional)
Input/outputCommunication port1 RS485 (support ModbusRTU)
Analog output

1 analog output, analog voltage (0~10V) or analog current (4~20mA)

Analog voltage or analog current cannot be switched

IO input1 channel, support laser shutdown, remote teaching, sampling hold, single pulse trigger, return to zero and other functions
IO output1 route, determine the status output

Operating temperature

-10 ~ 50℃

Storage temperature-20 ~ 70℃
Working humidity35% to 85% no condensation
EFT protectionPower port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards
ESD protectionContact discharge is 4kV and air discharge is 8kV, in line with IEC 61000-4-2 standards
Vibration

10~55Hz, dual amplitude 1.5mm, 2 hours in X, Y, and Z directions respectively

Impact500m/s ² (approximately 50G), 3 times in X, Y, and Z directions respectively
IP levelIP67, in accordance with IEC 60529 standard
Size (mm)60*50*22
Weight (including cables)120g