Lithium Battery Busbar Welding Inspection with 3D Laser Profiler
High-Speed, High-Precision 3D Vision Inspection for Stable, Reliable Battery Manufacturing
In lithium battery module production, busbar welding is a key process that directly affects the performance and safety of the final product. To prevent poor-quality welds from compromising downstream processes, two levels of inspection are essential: pre-weld positioning to control the gap between the tab and electrode sheet, and post-weld seam inspection to detect surface defects.
SinceVision's advanced 3D vision inspection system offers a high-accuracy, high-efficiency solution tailored to the demands of lithium battery manufacturers. This system enables precise measurement and rapid defect detection for each module, ensuring welding quality and overall product reliability.
Effect Display
SinceVision Solution: SR8060 3D Laser Profiler
Camera Selection
| Model number | SR8060 | |||
| Reference distance (CD) | 60mm | |||
| Measuring range | Z-axis height (FS) | 18mm | ||
| X-axis width | Near side | 26mm | ||
| Reference distance | 31mm | |||
| Remote side | 36mm | |||
| Light source | Light source wavelength | 405nm blue light | ||
| Laser class | 2M | |||
| Laser output power | 10mW | |||
| Repetition accuracy | Z-axis (height) | 0.2μm | ||
| X-axis (width) | 5μm | |||
| linearity | Z-axis (height) | ±0.02% of F.S. | ||
| Contour data interval | X-axis (width) | 12μm | ||
| X-axis contour points | 3200 | |||
| Reflection Angle (°) | 33 | |||
| Scanning speed (Hz) | 3200 ~ 67000 | |||
| Dimension (mm) | 124.5×84×55. 2 | |||
| Weight (g) | 630 | |||
| Temperature characteristic | 0.02% F.S./℃ | |||
| Encoder input | Single-ended, differential encoder is supported | |||
| Input/output | One 100Base-TX/1000Base-T Ethernet interface | |||
| Operation Temperature | 0～50℃ | |||
| Storage Temperature | -20～70℃ | |||
| Working humidity | 35% to 85% without condensation | |||
| ESD Protection | Contact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards | |||
| EFT protection | Power port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards | |||
| Impact | 50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard | |||
| Vibration | 10Gs (10-500Hz), compliant with IEC 68-2-6 Fc standard | |||
| degrees of protection provided by enclosure | IP67, in accordance with IEC 60529 standard | |||