Wood Surface Defect Inspection and Volume Measurement with 3D Laser Profiler

Wood Surface Defect Inspection and Volume Measurement with 3D Laser Profiler
Wood Surface Defect Inspection and Volume Measurement with 3D Laser Profiler

Wood Surface Defect Inspection and Volume Measurement with 3D Laser Profiler

Industry pain points and demands

Wood processing faces significant challenges due to the material's inherent variability and susceptibility to damage. Surface defects, such as gaps and tears, are common and can compromise the structural integrity and aesthetic appeal of finished products.

 

Furthermore, dimensional deviations introduced during cutting and processing can lead to assembly issues and material waste. Traditionally, manual inspection has been the primary method for identifying these defects and dimensional inaccuracies, particularly in the production of container panels and furniture.

 

However, manual inspection is characterized by low efficiency, high labor intensity, and substantial labor costs. This approach is often inadequate for meeting the demands of high-volume production and ensuring consistent quality.

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SinceVision Solution: SRI7300 3D Laser Profiler

01Quality Control: Detects wood defects as small as 1x1x1 mm with a detection rate of 98% or higher, improving processing yield to over 95%.
02Efficiency Improvement: Achieves an inspection speed of 5 seconds per 3-meter board, supporting seamless integration with continuous production lines.
03Cost Reduction: Reduces manual inspection costs by up to 70% and improves raw material utilization by up to 15%.

Camera Selection

Model number
SRI7300
Reference distance (CD)270mm
Measuring rangeZ-axis height (FS)+102mm, -245mm (FS=347mm)
X-axis widthNear side225mm
Reference distance320mm
Remote side540mm
Light sourceLight source wavelength450nm
Laser class3R
Laser output power50mW
Repetition accuracyZ-axis (height)8μm
X-axis (width)25μm
linearityZ-axis (height)±0.02% of F.S.
Contour data intervalX-axis (width)100μm
X-axis contour points3200
Scanning speed (Hz)2000-20000Hz
Dimension (mm)218 x67x 116mm
Weight (g)2000
Temperature characteristic0.01% F.S./℃
Encoder inputDifferential encoder (trigger)④, start signal⑤
Input/outputOne 100Base-TX/1000Base-T Ethernet interface
Input voltageDC 24V(36W)
Operation Temperature0~50℃
Storage Temperature

-20~70℃

Working Humidity35% to 85% without condensation
ESD ProtectionContact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards
EFT protectionPower port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards
Impact15Gs/6ms per axis, in accordance with IEC 68-2-27 Ea standard
Vibration (10-150Hz), compliant with IEC 68-2-6 Fc standard
degrees of protection provided by enclosureIP67, in accordance with IEC 60529 standard
Data cable (network cable) model

Type L: SCB-HNET-HR2Z-3m/6m/10m

Type I: SCB-HNET-HB2Z-3m/6m/10m

Data cable (IO cable) model

Type L: SCB-HIO-HR2Z-3m/6m/10m

Type I: SCB-HIO-HB2Z-3m/6m/10m