Inspection & Measurement for Sole with 3D Laser Profiler

Inspection & Measurement for Sole with 3D Laser Profiler
Inspection & Measurement for Sole with 3D Laser Profiler

Inspection & Measurement for Sole with 3D Laser Profiler

Industry pain points and demands

Outsole manufacturing presents unique inspection challenges. Primarily composed of rubber, outsoles are susceptible to a range of defects, including blemishes, bubbles, cracks, and deformations. These flaws, if undetected, can significantly impact product lifespan and tarnish brand reputation.

 

Traditional manual inspection methods are often subjective, leading to inconsistencies and an increased likelihood of missed defects. This reliance on manual processes makes it difficult to maintain consistent quality and increases the risk of defective products reaching consumers.

 

Furthermore, the sheer variety of outsole shapes, sizes, and colors necessitates a highly adaptable and compatible inspection solution, a requirement that manual inspection struggles to meet efficiently.


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SinceVision Solutions: SRI7240 3D Laser Profiler

01Quality Improvement: Achieves a defect detection rate exceeding 99.5%, significantly increasing the factory yield rate to over 98%.
02Cost Optimization: Reduces manual inspection costs by approximately 60% and minimizes after-sales losses associated with defective products entering the market.
03Standardized Production: Provides quantified inspection data, enabling data-driven process improvements and ensuring greater product consistency.

Camera Selection

Model number
SRI7240
Reference distance (CD)240mm
Measuring rangeZ-axis height (FS)+59mm, -94mm (FS=153mm)
X-axis widthNear side115mm
Reference distance142mm
Remote side185mm
Light sourceLight source wavelength405nm
Laser class2M
Laser output power10mW
Repetition accuracyZ-axis (height)1μm
X-axis (width)13μm
linearityZ-axis (height)±0.02% of F.S.
Contour data intervalX-axis (width)50μm
X-axis contour points3200
Scanning speed (Hz)1500-20000Hz
Dimension (mm)200.5 x 54 x 100mm
Weight (g)1200
Temperature characteristic0.01% F.S./℃
Encoder inputDifferential encoder (trigger)④, start signal⑤
Input/outputOne 100Base-TX/1000Base-T Ethernet interface
Input voltageDC 24V(36W)
Operation Temperature0~50℃
Storage Temperature

-20~70℃

Working Humidity35% to 85% without condensation
ESD ProtectionContact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards
EFT protectionPower port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards
Impact15Gs/6ms per axis, in accordance with IEC 68-2-27 Ea standard
Vibration(10-150Hz), compliant with IEC 68-2-6 Fc standard
degrees of protection provided by enclosureIP67, in accordance with IEC 60529 standard
Data cable (network cable) model

Type L: SCB-HNET-HR2Z-3m/6m/10m

Type I: SCB-HNET-HB2Z-3m/6m/10m

Data cable (IO cable) model

Type L: SCB-HIO-HR2Z-3m/6m/10m

Type I: SCB-HIO-HB2Z-3m/6m/10m