Standard Ceramic Block Detection with Laser Displacement Sensor
Master Precision in Ceramic Manufacturing with Sintering Process Control
Standard Ceramic Block Detection is critical in industries producing advanced ceramics for electronics, aerospace, medical devices, and high-precision industrial components.
Sintering—a pivotal stage in ceramic production via casting or dry pressing—demands flawless temperature and humidity control. Even minor variations can degrade material density, structural strength, and dimensional stability, leading to warping or deformation that disrupts assembly lines and inflates costs. SinceVision's laser displacement sensor technology eliminates these risks with non-contact, micron-level ceramic flatness detection, ensuring zero-defect production and seamless efficiency.
Key Challenges:
Deformation Risks: Inconsistent sintering conditions cause warping, compromising product integrity.
Manual Inspection Bottlenecks: Traditional methods are slow, prone to human error, and risk damaging delicate surfaces.
Assembly Line Disruptions: Undetected defects lead to costly rework, delays, and material waste.
SinceVision Solutions: SG5025 Laser Displacement Sensor
Camera Selection
| Model number | SG5020/SG5025 | ||
| Reference distance (CD) | 20mm | ||
| Measuring range | -3mm~3mm | ||
| Light source | Light source wavelength | 655nm | |
| Laser class | Class 2 | ||
| Laser output power | 5mW | ||
| Spot diameter (spot size) | Round spot | Φ45μm | |
| Wide spot | 45×400μm | ||
Repetition accuracy ① | 0.02μm | ||
| linearity | ±0.02% of F.S. | ||
| Temperature characteristic | 0.01% F.S./℃ | ||
| Sampling frequency (Hz) | 1/2/5/10/20/50 KHZ / 88/200/400/590 (optional 10 level) | ||
| Input/output | Communication port | One 100Base-TX/1000Base-T Ethernet interface, one RS232 | |
| Analog output | 1 analog output, support analog voltage and analog current switching | ||
| Encoder input | 1 group difference encoder | ||
| IO input | 14, support timing, zero, reset, laser control, formula switching and other functions | ||
| IO output | 16 channels, determine the status output | ||
| Storage temperature | -20 ~ 70℃ | ||
| Operating temperature | 0 ~ 50 ° C | ||
| Working humidity | 35% to 85% no condensation | ||
| EFT protection | Power port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards | ||
| ESD protection | Contact discharge is 4kV and air discharge is 8kV, in line with IEC 61000-4-2 standards | ||
| Vibration | 10Gs (10-500Hz) Compliant with IEC 68-2-6 Fc standard | ||
| Impact | 50Gs/3ms per axis, complies with IEC 68-2-27 Ea standard | ||
| IP level | IP67, complies with IEC 60529 standard | ||
| Dimensions (mm) | 60×61×41 | ||
| Data cable (wiring) model | SCB-GICAM-HA2-3m/5m/10m | ||
| Weight (including cables) | 324g | ||