Smartphone Middle Frame FPC Object Detection with 3D Laser Profilers

Smartphone Middle Frame FPC Object Detection with 3D Laser Profilers
Smartphone Middle Frame FPC Object Detection with 3D Laser Profilers

Smartphone Middle Frame FPC Object Detection with 3D Laser Profilers

Industry pain points and demands

In the fast-paced consumer electronics industry, particularly in mobile phone manufacturing, the increasing complexity and integration of components present significant challenges. Flexible Printed Circuits (FPCs) are integral to modern smartphones, but their delicate nature makes them susceptible to surface contamination and foreign object defects during the manufacturing process. These defects can lead to product malfunction and decreased reliability. To ensure high product quality and minimize defects, efficient and accurate detection of foreign objects on FPCs is crucial.

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Defect Detection Location

SinceVision Solutions: SR7140 3D Laser Profiler

01High-Resolution Detection: The SinceVision SR7140 3D Laser Profiler is engineered to detect minute foreign objects on FPCs with exceptional precision. It can identify objects as small as 0.5mm x 0.5mm x 0.3mm, ensuring that even the smallest contaminants are detected and addressed.
02Rapid and Efficient Scanning: The SR7140 offers rapid evaluation, with a scanning time of just 6.5 seconds. This high-speed detection capability enables manufacturers to maintain high throughput without compromising on quality, optimizing both efficiency and product quality.
03Cost-Effective and Stable Performance: The SR7140 provides a cost-effective solution with stable performance, making it an ideal choice for manufacturers seeking to enhance their quality control processes without significant capital investment. Additionally, SinceVision offers a rich product matrix, catering to diverse application scenarios and requirements.

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Model number
SR7140
Reference distance (CD)140mm
Measuring rangeZ-axis height (FS)24mm
X-axis widthNear side89mm
Reference distance95mm
Remote side96mm
Light sourceLight source wavelength405nm blue light
Laser class2M
Laser output power10mW
Repetition accuracyZ-axis (height)0.5μm
X-axis (width)8μm
linearityZ-axis (height)±0.05% F.S.
Contour data intervalX-axis (width)30μm
X-axis contour points3200
Reflection Angle (°)28
Scanning speed (Hz)2500 ~ 10000
Dimension (mm)143×93.2×48.3
Weight (g)730
Temperature characteristic0.02% F.S./℃
Encoder inputSingle-ended, differential coders are supported
Input/output1 RS232 interface, 1 100Base-TX/1000Base-T Ethernet interface
Operation Temperature0~50℃
Storage Temperature

-20~70℃

Working Humidity35% to 85% without condensation
ESD ProtectionContact discharge 4kV, air discharge 8kV, in accordance with IEC 61000-4-2 standards
EFT protectionPower port 2kV/5 or 100kHz, signal port 1kV/5 or 100kHz, in accordance with IEC 61000-4-4 standards
Impact50Gs/3ms per axis, in accordance with IEC 68-2-27 Ea standard
Vibration10Gs(10-500Hz)符合 IEC 68-2-6 Fc标准标准
degrees of protection provided by enclosureIP67, in accordance with IEC 60529 standard