Semiconductor Chip-Picking Process with SinceVision High-Speed Camera

Semiconductor Chip-Picking Process with SinceVision High-Speed Camera
Semiconductor Chip-Picking Process with SinceVision High-Speed Camera

Semiconductor Chip-Picking Process with SinceVision High-Speed Camera

Industry pain points and demands

The semiconductor chip-picking process requires precise motion control, as even minimal misalignments or pressure inconsistencies can lead to damaged chips and reduced yield.

 

SinceVision's high-speed cameras can record every subtle motion at thousands of frames per second with high resolution, enabling detailed observation of the chip-picking head's precise contact with the chip surface, application of appropriate pressure, and smooth lifting of the chip.

 

Through slow-motion playback, minor interactions during the process, such as contact precision and tool alignment, are revealed. These insights are crucial for understanding and ensuring the delicate control needed for successful operation. The data captured by high-speed cameras allow engineers to identify potential issues, such as poor chip adhesion or robotic arm misalignment, providing valuable information to refine and enhance manufacturing processes effectively.

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SinceVision Solution: SH6-504 High-Speed Camera

01High Resolution and Frame Rate: SH6-504 records up to thousands of frames per second, offering crystal-clear visualization of rapid chip-picking movements.
02Comprehensive Analysis: Enables slow-motion playback to identify contact precision, pressure application, and tool alignment issues with detailed accuracy.
03Enhanced Process Control: Reveals misalignment or adhesion problems, providing actionable insights to optimize the chip-picking process effectively.

Camera Selection

performance
resolutionFrame rateRecord time (memory)Record time (hard disk)
40GB80GB160GB4TB12TB20TB
2560 x 20163600FPS4.6 (s)4.6 (s)9.2 (s)7 (min)21 (min)35 (min)
2560 x 12805600FPS4.6 (s)4.6 (s)9.2 (s)7 (min)21 (min)35 (min)
2560 x 10246600FPS4.6 (s)4.6 (s)9.2 (s)7 (min)21 (min)35 (min)
2560 x 51211000FPS2.9 (s)5.8 (s)11.6 (s)9 (min)27 (min)45 (min)
2560×25617000FPS4.5 (s)9 (s)18 (s)15 (min)45 (min)75 (min)
2560×12823000FPS5.5 (s)11 (s)22 (s)18 (min)54 (min)90 (min)
2560×3250000FPS10.4 (s)22.8 (s)45.6 (s)34 (min)102 (min)170 (min)


specification
Model number
TYPESH6-504
Maximum resolutionFull Resolution2560 x 2016
Full shot speedFull Frame Rate3600fps
Maximum shooting speedMaximum Frame Rate50000fp
Minimum exposure timeMinimum Exposure Time1 mu s
Pixel sizePixel Size9 microns
Standard memoryStandard RAM40 GB, 80 GB, and 160 GB are optional
Extended memoryExtended Memor4T, 12T, and 20T are optional
Dynamic rangeDynamic Range60dB
Analog GainAnalog Gain×2、×4、×8
Bit ResolutionBit Resolution8bit/10bit/12bit
Shutte ModeShutte ModeGlobal shutter
ColorColorMonochrome (M)/Colorful (C)
ROIROISupport
Lens MountLens MountE interface, can be connected to F interface, C interface, EF interface
Data InterfaceData Interface10 Gigabit Ethernet, Adaptive Gigabit Ethernet
SensitivitySensitivityISO10000(M);ISO3000(C)
Fan ControlFan ControlSupports on/off, adaptive speed based on temperature
Operating Temperature/HumidityOperating Temperature/HumidityStandard -10~50 ℃, below 95% (without condensation), customizable -35~65 ℃ wide temperature version
Video Signal OutputVideo Signal OutputSDI, Ethernet
Recording ModeRecording ModeStart, End, Center, Random, Manual
Trigger ModeTrigger ModeManual, IO, Image
External SignalExternal SignalInput: trigger (TTL/switch) signal, synchronization signal, ready signal, event signal, IRIGB code signal
Output: trigger (TTL/switch) signal, synchronization signal, ready signal, exposure signal, recording signal
Power SupplyPower SupplyDual power supply, DC24V
Dimensions (excluding lens)Dimensions (excluding lens)217D × 110W × 110H, excluding raised parts
WeightWeight3.8kg
Power ConsumptionPower Consumption55W
Standard AccessoriesStandard AccessoriesPower cord × 1. AC adapter × 1. Network cable × 1. Camera control software × 1. User manual × 1. Factory certificate of conformity × one